WHITAKER 100% SOLIDS EPOXY

High-build flood coat epoxy system for decorative and encapsulation applications.

A true 100% solids, self-leveling epoxy designed for pour-on, high-gloss flood coat applications. Ideal for countertops, bar tops, encapsulation layers, and decorative surface builds requiring depth and clarity.

This is a pour-on system — not a spray-applied refinishing topcoat.

KLEAR KOTE™ Application Guide

Preparation • Mixing • Flood Coat Application • Cure & Handling

Safety First

• Read SDS before use
• Wear safety glasses and gloves
• Use in well-ventilated area
• Avoid skin contact and fume inhalation

Surface Preparation

• Seal bare wood with a thin epoxy coat first
• Scuff sand existing epoxy before recoat
• Clean with denatured alcohol or 99% IPA
• Surface and epoxy should be 75–85°F before mixing

Mixing Instructions

Mix Ratio: 1 Part Resin : 1 Part Hardener

• Do not exceed 1.5 gallons per batch
• Hand mix for 3 minutes (scrape sides & bottom)
• Allow to stand 3–5 minutes
• Remix 30 seconds
• Transfer to clean container before pouring

Application

• Apply thin seal coat first
• Allow 6 hours before flood coat
• Maximum 1/8" per flood layer
• Use torch or heat gun after 10 minutes to release bubbles
• Recoat window: 12–36 hours (no sanding)
• After 36 hours: light sand (180–220 grit)

Cure Times

• Tack-free (1/8") @ 77°F: ~8 hours
• Light service: 24 hours
• Full cure: 14 days
• Heat over 140°F may cause impressions

Important Notes

• Large mass = faster reaction = shorter pot life
• Epoxy will amber over time in sunlight
• Not recommended for exterior use without UV urethane topcoat
• Test on sample surface before major project

Whitaker offers two hardener/catalyst options. We only stock and support the PLUS version: KLEAR KOTE PLUS™ with added UV protection to help delay indoor ambering/yellowing over time.

If you have questions about compatibility or best-use scenarios, call us — we’ll route you to the right finish system fast.